Electronics

The ultrasonic welding machine welds plastic materials of electronic products such as ABS, PC, PP, PE, and PVC, as well as large-diameter, super-long plastic weldments into a distinct effect, catering to the needs of various products.
Advantages
Advantages
Advantages: fast welding speed, high welding strength, and excellent sealing performance; replacing the traditional welding/bonding technique, clean and pollution-free with no damage to workpieces.
Stable welding process; all welding parameters trackable and monitorable through software system; faults once found easy to troubleshoot and repair.
The ultrasonic welding machine converts electronic energy into mechanical energy through sonic vibration and then transmits the mechanical energy to the plastic surface through the sonotrode so that heat is generated by intense friction between molecules to fuel the product to melt and integrate instantaneously. It renders the processing fast, clean, economical, and eco-friendly. It performs cutting with little noise, so no noise control measures are required.
Successful Ultrasonic Solutions
Sample Advantages
* Outstanding sealing performance and strength;
* Welding can be done without preheating;
* There is no harmful substance produced during welding;
* Stable welding and prolonged service life;
* Since the amount of fusion welding between materials is quite negligible, products inside will not be affected by welding;
* Efficiency is improved and costs are reduced. The time it takes to weld is so short as to save labor, consumables, and the like;
* Welding products can be designed for different non-standard equipment products according to customer requirements.
Related Products
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Σ2000
Ultrasonic Plastic Welding Series
Full range of modular design | Maximum pressure 2000N
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Σ2000 Advanced
Ultrasonic Plastic Welding
Full range of modular design | Maximum pressure 2000N
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Application Areas
Application Areas
Packaging Packaging
Packaging
Hygiene Hygiene
Hygiene
Medical Medical
Medical
Food Food
Food
Automotives Automotives
Automotives
Electronics Electronics
Electronics
Nonwovens Nonwovens
Nonwovens
Ultrasonic Cutting Ultrasonic Cutting
Ultrasonic Cutting
Packaging
The ultrasonic technique can be used without preheating, and the ultrasonic welding process is very fast and stable. The ultrasonic welding module works with the production line of automation equipment and performs automatic welding under computer control, which saves labor, consumables, and the like.
Hygiene
Through ultrasonic welding, embossing and cutting non-woven materials can be directly done without preheating in a quite fast and stable way, provided that these materials themselves are not damaged.
Medical
Welding quality is pretty demanding in the manufacture of medical products. Ultrasonic welding technology is critical for high efficiency, precision, and non-pollution.
Food
The ultrasonic cutter easily cuts bread, cakes, cheese, vegetables, meats, and frozen foods, as well as foods containing fat, sugar, cream, and chocolate. It is applicable to the automatic cutting of large-scale food.
Automotives
Ultrasonic welding technology in the automobile industry possesses such advantages as high efficiency and energy saving, easy automation, high welding quality, and a wide range of applicable materials, thus boosting automobile manufacturing efficiency and quality.
Electronics
The ultrasonic welding machine welds plastic materials of electronic products such as ABS, PC, PP, PE, and PVC, as well as large-diameter, super-long plastic weldments into a distinct effect, catering to the needs of various products.
Nonwovens
When it comes to welding and stitching nonwovens,  the ultrasonic welding technique works to locally cut and seal textiles in a tidy manner, without needle & thread.
Ultrasonic Cutting
The cutting & sealing technique leverages ultrasonic energy to cut or punch a wide range of thermoplastics and synthetic materials while sealing edges.